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The science of popcorn
> Informations
> Introduction
> Development
> Specific materials
> Experiment 1
> Experiment 2
> Experiment 3
> Experiment 4
> Conclusion


Informations
Project:
The science of popcorn
Developed By:
Marie-Christine Gosselin
Type of Project:
Experiment
Category:
Physical science
Class:
Senior 1
Age of Participant:
16
School:
Montcalm
Teacher:
Claude Vallée
Has Won:
Silver medal for a physical science project
   

Project presented at the 1998 Eastern Townships regional final of the Bell Science Fair

Selected for the 1998 Quebec final (Montreal) of the Bell Super Science Fair

Selected for the 1998 Pan-Canadian Science Fair in Timmins, where the participant won a silver medal for a physical science project, senior level




Introduction

Like most people, we love popcorn, especially with tons of melted butter. Of course, the greasy feeling left on our fingers afterwards is pretty unpleasant and is particularly inconvenient at the theatre. We gave some serious thought to the problem and, as a result, our project focuses on the search for a solution that would make it possible to produce flavoured, non-greasy popcorn. Our project was carried out in several stages, which we have grouped into four main experiments described in this report.



Development

General objective: To produce butter-flavoured popcorn that is not greasy to the touch, while preserving the usual shape and texture.

General materials: popcorn, balance, jars, beakers (50 mL, 100 mL, 1 L), popcorn popper, strainer



Specific materials:
Experiment 1
butter concentrate
Experiment 2
vacuum pump and bell jar
graduated cylinders (10 mL and 2 L)
calorimeter
hot plate
thermometers
bag sealer
grinder
Experiment 3
butter concentrate
oven
thermometer
fan
Experiment 4
vacuum pump and bell jar
butter concentrate
oven
thermometer



Experiment 1: Giving popcorn kernels their flavour

Objective: To give popcorn kernels a buttery flavour.
Principle: Two environments containing different concentrations of flavoured solution are separated by a permeable membrane. The high-concentration solution in one environment is diffused to the environment containing the low-concentration solution.

Hypothesis: We believe that soaking the popcorn kernels in a flavoured solution will allow the flavour to be diffused to the kernels.

Protocol:
1.  Prepare various concentrations of butter solution (5, 10, 15 drops per 30 mL).
2. Place 15 g of popcorn kernels in each solution.
3. Wait approximately 12 hours and drain the kernels. Spread them out for 30 minutes and let dry.
4. Pop the kernels and record any observations.

Observations and analysis of results
Following the noisy popping of the kernels, we observed that they were smaller than usual, shrivelled and had a rubbery texture. Also, water vapour was being released from the popcorn popper. During the popping, we noticed that the first kernels were generally smaller than the last. Furthermore, unlike what we first thought, the popcorn took on only a very subtle flavour. The flavour intensity was, however, proportional to the concentration of the soaking solution.

Suggestions
We would have to redo the experiment with higher concentrations of solution, since they were probably not high enough. Moreover, we could probably improve our method by doing more in-depth research on the factors that influence the popping of the kernels, as well as an evaluation of the popped kernels.



Experiment 2: Properties of popcorn

Objective: To validate our experimental method by relying on the experiment report written by Robert G. Hunt and establishing the main properties of popcorn.


Experiment 2a:
  Relative humidity of unpopped kernels


Principle:
Water evaporates much more readily in a dehumidified environment at very low pressure, as is the case in a vacuum pump.

Protocol:
1.  Place 30g of ground popcorn inside an empty bell jar.
2. Activate the vacuum pump for approximately three days, taking care to mix the kernels and record their mass several times.
3. Stop the pump once the mass is stabilized.

Observations and analysis of results:
After three days of dehydration, we observed a difference in mass equal to a level of humidity of 11.33%. This value compares with that obtained by Robert: around 12%. Our method was therefore effective.



Experiment 2b:
  Popping temperature


Principle:
The temperature inside the popping chamber is comparable to the temperature inside the kernel.

Protocol:
1.  Install a thermometer in the popcorn popper.
2. Record the temperature during popping.
3. Repeat Steps 1 and 2 several times with kernels of varying degrees of humidity.

N.B. We also conducted the previous experiment using vegetable oil. The results were similar.

Observations and analysis of results:
Not all the kernels pop at the same temperature. For a given degree of humidity, the higher the temperature, the larger the popped kernels.

The variation in popping temperature created by the initial degree of humidity is negligible.

The average popping temperature is 187.64°C, which, once again, is comparable to Robert’s result of 175°C.



Experiment 2c:
  Specific heat

Principle:
  • In a heterogeneous mixture, the temperature is constant for each component.
  • During heat transfer, the energy will be conserved if the system is insulated.

Protocol:
1.  Place 100 g of popcorn kernels in the strainer and submerge in boiling water for five minutes. Record the temperature of the water.
2. During this time, place 150 g of water in the calorimeter and record the temperature.
3. Very quickly, drain the kernels and insulate them in the calorimeter.
4. Record the highest temperature.

Observations and analysis of results:
Following our calculations, we obtained a specific heat of 3.04 J/g°C. This is quite different from the result obtained by Robert, that is, 1.51 J/g°C. We do, however, have reason to believe that our value is more representative, because our system was almost perfectly insulated and our only possible source of error was a loss of energy during the draining of the kernels.



Experiment 2d:
  Mass and volume


Objective:
To measure the mass and volume of the popcorn kernels before and after popping in order to calculate the expansion and volumetric mass for different degrees of humidity.

Scenario:
We simply used a balance to determine the mass of the kernels. For the initial volume, we used water displacement, although this was far more difficult for the final volume.

Problem:
Using water displacement to measure the volume of the popped kernels was, in fact, impossible. The popcorn simply absorbed the water. We needed to find a more appropriate method.

Solution:
We would have to seal the popped kernels in bags from which the air had been removed. We could then measure the volume using water displacement, taking into account the volume of the bag itself.

Overall protocol:
1.  Pop the kernels.
2. Break up the kernels into little pieces and place them in the bag.
3. Insert the vacuum pump hose into the bag, squeezing the kernels together with the other hand.
4. Activate the pump until a vacuum is achieved. Seal the bag.
5. Measure the volume using water displacement.

N.B. This experiment was repeated several times. The details regarding the initial quantities used are not mentioned in this overall protocol since they varied.

Observations and analysis of results:
Measuring the volume was a difficult operation. We could easily see that the kernels that were either too humid or not humid enough at the outset were smaller after popping. The results obtained did not, however, prove this conclusively. The best explanation for this phenomenon is undoubtedly the lack of precise instruments. Moreover, we did not entirely succeed in creating a vacuum inside the bag. We did, however, manage to achieve our objective, which was to calculate the expansion and volumetric mass of the kernels with respect to the level of humidity. We can state that, in general, for a given initial mass of popcorn, the expansion decreases when the kernels are dehydrated. Conversely, the expansion reaches its maximum when the humidity is normal, that is, between 11% and 12%. As for the volumetric mass, the tendency seems to be that the dryer the kernels are initially, the denser they are.



Experiment 3:
Drying the flavoured kernels

Scenario:
We now know that kernels that have soaked in a flavoured solution are too humid to pop normally. We also know that the concentrations of solution used in experiment 1 were too weak.

Objective:
To find a way to restore an appropriate humidity to the kernels, while improving their flavour.

Analysis of results:
We concluded that drying the kernels before popping produced popcorn whose shape, texture and size approached the desired results, although there was still room for improvement. Our observations also revealed that the oven drying method was more effective, provided the temperature was not too high.

Suggestions:
Since the concentration of flavoured solution was already relatively high, we suggested developing a method of increasing the kernels’ absorption of flavour.



Experiment 4:
Sponge effect

Scenario:
The kernels did not have much butter flavour, even when we increased the concentration of the soaking solution.

Objective:
To increase the kernels’ absorption of flavour.

Hypothesis:
Lowering the popcorn kernels’ level of humidity before soaking could increase their ability to absorb the flavoured solution.

Method 1:
Fan

Using a fan to dry the kernels would help restore the desired humidity.
   Method 2:
Oven

Using an oven to dry the kernels would help restore the desired humidity.
Protocol:
Prepare different concentrations (30, 45, 60 drops/30 mL) of butter-flavoured solution. Place 15 g of kernels in each solution and wait 12 hours. Drain the kernels, place in a beaker and, depending on the case, place under a fan or in an oven. Pop the kernels after several hours.
Observations:
Compared with experiment 1, the shape and texture of the popcorn improved. The flavour is more pronounced, but still rather subtle.
   Observations:
Similar results, with some improvement

Protocol:
1.  Place 15 g of popcorn kernels in the bell jar and activate the vacuum pump for 36 hours.
2. Remove the kernels and let soak for four hours in a butter-flavoured solution with a concentration of 60 drops/30 mL.
3. Drain the kernels and dry in an oven until they reach their initial mass.
4. Pop the kernels and record any observations.

Observations and analysis of results:
We observed a definite improvement in taste. This last product was more satisfactory. As for the shape, size and texture, the results remain quite conclusive so far. We concluded that, with this method (which makes it possible to verify the humidity of the kernels, while maximizing the flavour absorption), we managed to produce the desired popcorn.



Conclusion

We feel that we achieved the general objective of this project, which was to produce butter-flavoured popcorn that was not greasy to the touch. After much testing and questioning, we managed to obtain the desired popcorn. Our methods could definitely be improved and lead to even more conclusive results. We do, however, consider our results acceptable. We are currently testing various other flavours.






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